The Protection Protocol


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The Science of Substrate Adhesion 


Interfacial integrity is a significant factor in coating longevity. At Ultramarin, we recognize that surface protection requires the right chemical and mechanical preparation.

Chrome-Free Chemical Pre-treatment (Aluminium and galvanized metals) 

Surface preparation is the primary variable in coating failure. We utilize an advanced immersion tank system for the chrome-free treatment of aluminium and galvanized metals prior to powder coating. This chemical process creates a high-quality protective layer that is ecologically sound and environmentally friendly, certified to GSB and Qualicoat standards for aluminium. It ensures superior paint adhesion without the use of hazardous chemicals.

Mechanical Pre-treatment & Sandblasting 

For steel structures, iron, and industrial castings, we utilize abrasive sandblasting to remove rust, oxides, and surface impurities. This process creates an ideal surface profile for electrostatic bonding. By controlling the surface preparation, we ensure the mechanical strength of the coating on rough industrial materials.

Thermal Polymerization

Following electrostatic application, components undergo thermal polymerization in our controlled ovens at temperatures ranging from 160 °C to 200 °C. Utilizing premium Austrian-made TIGER Drylac polyester powders (Series 67 and 68), we ensure that the final finish is highly UV-resistant and can withstand temperatures up to 120 °C. The quality of our workmanship fully complies with the RAL RG 631 certificate.